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Programmable Logic Controller (PLC) is a digital computer used for the automation of various electro-mechanical processes in industries. These controllers are specially designed to survive in harsh situations and shielded from heat, cold, dust, and moisture etc. PLC consists of a microprocessor which is programmed using the computer language.
The program is written on a computer and is downloaded to the PLC via cable. These loaded programs are stored in non – volatile memory of the PLC. During the transition of relay control panels to PLC, the hard wired relay logic was exchanged for the program fed by the user. A visual programming language known as the Ladder Logic was created to program the PLC.
Advantages
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Flexibility: One single Programmable Logic Controller can easily run many machines.
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Correcting Errors: In old days, with wired relay-type panels, any program alterations required time for rewiring of panels and devices. With PLC control any change in circuit design or sequence is as simple as retyping the logic. Correcting errors in PLC is extremely short and cost effective.
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Space Efficient: Today's Programmable Logic Control memory is getting bigger and bigger this means that we can generate more and more contacts, coils, timers, sequencers, counters and so on. We can have thousands of contact timers and counters in a single PLC. Imagine what it would be like to have so many things in one panel.
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Low Cost: Prices of Programmable Logic Controlers vary from few hundreds to few thousands. This is nothing compared to the prices of the contact and coils and timers that you would pay to match the same things. Add to that the installation cost, the shipping cost and so on.
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Testing: A Programmable Logic Control program can be tested and evaluated in a lab. The program can be tested, validated and corrected saving very valuable time.
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Visual observation: When running a PLC program a visual operation can be seen on the screen. Hence troubleshooting a circuit is really quick, easy and simple.
PLCs have led the way for advances in machine automation control. It has been developed as a streamlined, flexible and reliable alternative to switch boxes and relay panels.
The functionality of the PLC has evolved over the years to include sequential relay control, motion control, process control, distributed control systems and networking.
Contact us for more information
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117-01 Jalan Ros Merah 2/16,
Taman Johor Jaya,
81100 Johor Bahru, Malaysia.
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